The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 06, 2023

Filed:

Sep. 04, 2020
Applicant:

Rolls-royce High Temperature Composites Inc., Cypress, CA (US);

Inventors:

Pathikumar Sellappan, Seal Beach, CA (US);

Sungbo Shim, Irvine, CA (US);

Kevin Mark Lukhard, Anaheim, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 35/80 (2006.01); F01D 25/08 (2006.01); C04B 35/628 (2006.01); C04B 35/657 (2006.01); C04B 41/00 (2006.01); C04B 41/50 (2006.01); C04B 41/87 (2006.01); B28B 11/04 (2006.01);
U.S. Cl.
CPC ...
C04B 35/80 (2013.01); B28B 11/041 (2013.01); C04B 35/62863 (2013.01); C04B 35/62873 (2013.01); C04B 35/657 (2013.01); C04B 41/009 (2013.01); C04B 41/5059 (2013.01); C04B 41/87 (2013.01); F01D 25/08 (2013.01); C04B 2235/3826 (2013.01); C04B 2235/48 (2013.01); C04B 2235/5252 (2013.01); C04B 2235/616 (2013.01); F05D 2220/32 (2013.01); F05D 2230/20 (2013.01); F05D 2230/90 (2013.01);
Abstract

A method is provided in which a resin coating is applied to a surface of a preform. The resin coating includes a carbonaceous resin and a particulate. The preform is added to a tooling. The preform, which is positioned in the tooling, is cured. The tooling is removed. The resin coating on the surface of the preform is pyrolyzed to form a resin carbon-char layer on the surface of the preform. The preform and the resin carbon-char layer are infiltrated with silicon to form a ceramic matrix composite (CMC) component including a layer of silicon carbide. During the infiltration, the silicon reacts with carbon in the resin carbon-char layer to form the layer of silicon carbide on the preform.


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