The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 23, 2023

Filed:

Jun. 09, 2020
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Pei-chung Wang, Troy, MI (US);

Bradley J. Blaski, Sterling Heights, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 65/08 (2006.01); B29C 65/00 (2006.01); B29C 65/78 (2006.01); B29C 65/48 (2006.01); B29C 65/72 (2006.01); B29L 31/30 (2006.01); B29L 31/00 (2006.01); B29K 77/00 (2006.01); B29K 507/04 (2006.01); B29K 301/12 (2006.01);
U.S. Cl.
CPC ...
B29C 65/08 (2013.01); B29C 65/483 (2013.01); B29C 65/72 (2013.01); B29C 65/7855 (2013.01); B29C 66/1122 (2013.01); B29C 66/302 (2013.01); B29C 66/30221 (2013.01); B29C 66/472 (2013.01); B29C 66/73921 (2013.01); B29C 66/81422 (2013.01); B29C 66/8322 (2013.01); B29C 65/7829 (2013.01); B29C 66/71 (2013.01); B29C 66/7212 (2013.01); B29K 2077/00 (2013.01); B29K 2301/12 (2013.01); B29K 2507/04 (2013.01); B29L 2031/30 (2013.01); B29L 2031/7172 (2013.01);
Abstract

Methods for ultrasonic welding of thermoplastic polymer workpieces and assemblies made therefrom are provided. The method may comprise disposing a first region of a first thermoplastic polymer workpiece and a second region of a second thermoplastic polymer workpiece between an ultrasonic horn and an anvil of an ultrasonic welding device. The first workpiece has a preformed deformation and at least one of the first and/or second workpieces has an adhesive precursor applied thereto. The ultrasonic horn or anvil seats within the preformed deformation. Ultrasonic energy is applied from the ultrasonic horn to create a weld nugget between the first and second workpieces. The assembly thus formed has a green strength sufficient to be further processed immediately. The methods provide a robust weld joint with controlled adhesive bondline thickness.


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