The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 16, 2023

Filed:

Feb. 10, 2020
Applicant:

Hanwha Azdel, Inc., Forest, VA (US);

Inventors:

Brian Timothy Good, Forest, VA (US);

Jesse Guy Hipwell, Grand Blanc, MI (US);

Coray Harper, Baton Rouge, LA (US);

Thomas A Ebeling, Forest, VA (US);

Assignee:

Hanwha Azdel, Inc., Forest, VA (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
D04H 1/552 (2012.01); B32B 17/04 (2006.01); B32B 19/02 (2006.01); D06B 1/00 (2006.01);
U.S. Cl.
CPC ...
D04H 1/552 (2013.01); B32B 17/04 (2013.01); B32B 19/02 (2013.01); D06B 1/00 (2013.01); Y10T 428/24992 (2015.01); Y10T 428/249946 (2015.04);
Abstract

A moldable composite sheet having improved thermal and mechanical property characteristics. In one aspect, the composite sheet may be a porous fiber-reinforced thermoplastic resin comprising discontinuous mineral reinforcing fibers, and one or more skin layer materials. Generally, the composite sheet may have a void content or porosity from about 5% to about 95% by volume of the sheet, an areal weight between about 400 g/mto about 4000 g/m(gsm), a mineral fiber content from about 20% to about 80% by weight, and a thermoplastic resin content from about 20% to about 80% by weight of the composite sheet. The composite sheet can be molded via low pressure processes, such as thermoforming, match metal molding on stops, vacuum forming and pressure forming, to produce durable automotive interior trim parts and construction articles having improved thermal and mechanical properties in addition to other beneficial characteristics.


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