The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 16, 2023

Filed:

May. 10, 2021
Applicant:

Ask Chemicals Llc, Wilmington, DE (US);

Inventor:

Sritama Kar, Dublin, OH (US);

Assignee:

ASK Chemicals LLC, Wilmington, DE (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B22C 1/22 (2006.01); C04B 14/04 (2006.01); C04B 14/06 (2006.01); C08G 16/02 (2006.01);
U.S. Cl.
CPC ...
B22C 1/2253 (2013.01); C04B 14/044 (2013.01); C04B 14/06 (2013.01); C08G 16/0225 (2013.01);
Abstract

A no bake process is provided for preparing a foundry shape. A major amount of an appropriate foundry aggregate, especially a sand that has been mechanically-reclaimed, is mixed with an amount of halloysite tubes. A binder system, especially a water-based binder, such as an aqueous alkaline phenolic resole resin, is added to the mixed aggregate and halloysite, and a liquid co-reactant for curing the binder is also added. By intimately mixing the components, a foundry molding compound is formed and it can be placed into a mold or patter to cure into a foundry shape. When removed from the mold or pattern, the foundry shape can be used to cast molten metal.


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