The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 09, 2023

Filed:

Feb. 13, 2020
Applicant:

Covestro Llc, Pittsburgh, PA (US);

Inventors:

James L. Lambach, McMurray, PA (US);

Michael F. Palmosina, II, Baden, PA (US);

Scott Cloherty, Canonsburg, PA (US);

Assignee:

Covestro LLC, Pittsburgh, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B05B 13/04 (2006.01); B25J 9/00 (2006.01); B25J 9/16 (2006.01); B25J 19/02 (2006.01); B29K 105/04 (2006.01); B29C 70/02 (2006.01); B29C 65/00 (2006.01);
U.S. Cl.
CPC ...
B05B 13/0431 (2013.01); B25J 9/0018 (2013.01); B25J 9/1679 (2013.01); B25J 19/023 (2013.01); B29C 66/863 (2013.01); B29C 70/026 (2013.01); B29K 2105/04 (2013.01);
Abstract

Methods for manufacturing foam wall structures are described. The methods include placing a wall structure proximate to a robotic arm, orienting an imaging device so that the imaging device on the robotic arm faces a cavity in the wall structure, surveying the cavity using the imaging device, determining a spray foaming pattern to fill the cavity to a selected depth with a foam layer, orienting the spray nozzle so the spray nozzle faces the cavity, and spray-applying the foam-forming composition into the cavity to the selected depth by passing the foam-forming composition through the spray nozzle to form the foam layer. Foam wall structure manufacturing systems that are suitable for carrying out such methods are also described.


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