The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 25, 2023

Filed:

Oct. 14, 2016
Applicant:

Kabushiki Kaisha Toyota Chuo Kenkyusho, Nagakute, JP;

Inventors:

Kazuhiko Umemoto, Nagakute, JP;

Hirotaka Okamoto, Nagakute, JP;

Yuji Kaneko, Nagakute, JP;

Shuxin Dong, Nagakute, JP;

Yusuke Yagi, Nagakute, JP;

Takeshi Uyama, Nagakute, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 45/14 (2006.01); B29K 81/00 (2006.01); B29K 705/12 (2006.01); B32B 15/08 (2006.01); B32B 15/18 (2006.01); B32B 27/28 (2006.01); B32B 7/10 (2006.01); B29C 65/08 (2006.01); B29C 65/82 (2006.01); B29L 31/30 (2006.01); B29C 65/00 (2006.01);
U.S. Cl.
CPC ...
B29C 45/14311 (2013.01); B32B 7/10 (2013.01); B32B 15/08 (2013.01); B32B 15/18 (2013.01); B32B 27/286 (2013.01); B29C 65/08 (2013.01); B29C 65/8253 (2013.01); B29C 66/026 (2013.01); B29C 66/30322 (2013.01); B29C 66/71 (2013.01); B29C 66/74283 (2013.01); B29C 2045/14868 (2013.01); B29K 2081/04 (2013.01); B29K 2705/12 (2013.01); B29L 2031/30 (2013.01); B29L 2031/3076 (2013.01); B32B 2250/02 (2013.01);
Abstract

An object is to provide a metal-resin bonded member that is easy to manufacture and has high bonding strength. The metal-resin bonded member includes a metal body having an iron oxide layer on the surface and a resin body bonded to the metal body via the iron oxide layer. The iron oxide layer has a thickness of 50 nm to 10 μm. The iron oxide layer comprises 60-40 at % Fe and 40-60 at % O at the outermost surface side. The iron oxide layer contains magnetite (FeO). The iron oxide layer is formed by heating the surface of an iron-based substrate at 200-850° C. in an oxidation atmosphere. The resin body is composed of polyphenylene sulfide (PPS). The bonding of the metal body and the resin body via the iron oxide layer can be carried out by insert molding, thermal adhesion utilizing friction heating, etc.


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