The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 11, 2023

Filed:

Apr. 20, 2018
Applicant:

Desktop Metal, Inc., Burlington, MA (US);

Inventors:

Jonah Myerberg, Lexington, MA (US);

Ricardo Fulop, Lexington, MA (US);

Brett Schuster, Hollis, NH (US);

Emanuel Michael Sachs, Newton, MA (US);

Paul A. Hoisington, Hanover, NH (US);

Anastasios John Hart, Waban, MA (US);

Keith Vaillancourt, Hudson, NH (US);

Steven Garrant, Mont Vemon, NH (US);

George Hudelson, Billerica, MA (US);

Assignee:

Desktop Metal, Inc., Burlington, MA (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B22F 1/10 (2022.01); B22F 3/16 (2006.01); B22F 3/18 (2006.01); B29C 64/165 (2017.01); B33Y 30/00 (2015.01); B33Y 10/00 (2015.01); B33Y 40/00 (2020.01); B22F 12/00 (2021.01); B33Y 50/02 (2015.01); B22F 10/14 (2021.01); B22F 10/85 (2021.01); B22F 12/63 (2021.01); B22F 12/52 (2021.01); B22F 1/14 (2022.01); B22F 3/00 (2021.01); B22F 12/41 (2021.01); B22F 12/47 (2021.01); B22F 12/55 (2021.01); B22F 10/10 (2021.01); B22F 12/45 (2021.01); B22F 12/57 (2021.01); B22F 10/34 (2021.01);
U.S. Cl.
CPC ...
B29C 64/165 (2017.08); B22F 1/10 (2022.01); B22F 1/14 (2022.01); B22F 3/003 (2013.01); B22F 3/004 (2013.01); B22F 3/16 (2013.01); B22F 3/18 (2013.01); B22F 10/14 (2021.01); B22F 10/85 (2021.01); B22F 12/224 (2021.01); B22F 12/41 (2021.01); B22F 12/47 (2021.01); B22F 12/52 (2021.01); B22F 12/55 (2021.01); B22F 12/63 (2021.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/00 (2014.12); B33Y 50/02 (2014.12); B22F 10/34 (2021.01); B22F 12/45 (2021.01); B22F 12/57 (2021.01); B22F 2202/01 (2013.01); B22F 2202/11 (2013.01); B22F 2998/00 (2013.01); B22F 2999/00 (2013.01);
Abstract

The devices, systems, and methods of the present disclosure are directed to powder spreading and binder distribution techniques for consistent and rapid layer-by-layer fabrication of three-dimensional objects formed through binder jetting. For example, a powder may be spread to form a layer along a volume defined by a powder box, a binder may be deposited along the layer to form a layer of a three-dimensional object, and the direction of spreading the layer and depositing the binder may be in a first direction and in a second direction, different from the first direction, thus facilitating rapid formation of the three-dimensional object with each passage of the print carriage over the volume. Powder delivery, powder spreading, thermal energy delivery, and combinations thereof, may facilitate consistently achieving quality standards as the rate of fabrication of the three-dimensional object is increased.


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