The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 21, 2023

Filed:

Dec. 07, 2018
Applicant:

Georgia-pacific Gypsum Llc, Atlanta, GA (US);

Inventors:

Yi-Hsien Harry Teng, Westerville, OH (US);

Xian-Yong Wang, Duluth, GA (US);

Stuart Brandon Gilley, Atlanta, GA (US);

Assignee:

Georgia-Pacific Gypsum LLC, Atlanta, GA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C04B 41/63 (2006.01); C04B 28/14 (2006.01); C04B 41/00 (2006.01); C04B 41/48 (2006.01); C04B 41/50 (2006.01); B82Y 30/00 (2011.01); B82Y 40/00 (2011.01); C04B 111/00 (2006.01); C04B 111/27 (2006.01);
U.S. Cl.
CPC ...
C04B 41/63 (2013.01); C04B 28/14 (2013.01); C04B 41/009 (2013.01); C04B 41/483 (2013.01); C04B 41/502 (2013.01); B82Y 30/00 (2013.01); B82Y 40/00 (2013.01); C04B 2111/00629 (2013.01); C04B 2111/27 (2013.01);
Abstract

Gypsum panels and methods of making gypsum panels are provided. Methods of making gypsum panels include: depositing a first gypsum slurry onto a first surface of a first fiberglass mat; allowing the first gypsum slurry to set to form at least a portion of a gypsum core; and applying a substantially continuous barrier coating comprising a polymer binder to a second surface, opposite the first surface, of the first fiberglass mat, in an amount of from about 1 lb/MSF to about 40 lb/MSF, such that the substantially continuous barrier coating has an average thickness of from about 1 micron to about 100 microns, wherein the substantially continuous barrier coating eliminates at least 99 percent of pin holes present in the exposed second surface of the first fiberglass mat.


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