Coated abrasive disc and methods of making and using the same

Abstract

A coated abrasive disc includes a disc backing having an outer circumference. An abrasive layer is disposed on the disc backing. The abrasive layer comprises triangular abrasive platelets secured to a major surface of the disc backing by at least one binder material. The triangular abrasive platelets are outwardly disposed at regularly-spaced points along a spiral pattern extending outwardly toward the outer circumference. Each triangular abrasive platelet has respective top and bottom surfaces connected to each other, and separated by, three sidewalls. On a respective basis, one sidewall of at least 90 percent of the triangular abrasive platelets is disposed facing and proximate to the disc backing, and at least 70 percent of the triangular abrasive platelets are disposed in a recurring sequential orientation having an oscillating Z-axis rotational orientation of the first respective sidewall relative to the tangents to the spiral pattern at regularly-spaced points. Methods of making and using the coated abrasive disc are also disclosed.