The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 07, 2023

Filed:

Jun. 03, 2022
Applicant:

Micromaterials Llc, Wilmington, DE (US);

Inventors:

Bernard Frey, Livermore, CA (US);

Subramanya P. Herle, Mountain View, CA (US);

Assignee:

APPLIED MATERIALS, INC., Santa Clara, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C23C 2/00 (2006.01); C23C 2/40 (2006.01); H01M 4/04 (2006.01); B05C 5/02 (2006.01); B05C 1/08 (2006.01); H01M 4/02 (2006.01);
U.S. Cl.
CPC ...
C23C 2/003 (2013.01); B05C 1/08 (2013.01); B05C 1/0826 (2013.01); B05C 5/02 (2013.01); C23C 2/40 (2013.01); H01M 4/0404 (2013.01); H01M 4/0409 (2013.01); H01M 2004/027 (2013.01);
Abstract

A web coating platform for depositing molten metal on flexible substrates is provided. The web coating platform can be used for manufacturing solid lithium anodes for use in energy storage devices, for example, rechargeable batteries. The coating platform can be designed for double-sided coating of a continuous flexible substrate (e.g., a copper foil) with molten lithium followed by double-sided lamination or passivation. The coating platform integrates novel coating elements unique to handling and processing molten metals. For example, some implementations of the present disclosure incorporate double-sided molten metal coating elements, which include at least one of a molten metal application assembly (e.g., kiss roller, slot-die, Meyer bar, and/or gravure roller), a primary melt pool assembly, a secondary melt pool assembly, and an engagement mechanism.


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