The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 21, 2023

Filed:

Jan. 23, 2019
Applicant:

Rapidflight Holdings, Llc, Manassas, VA (US);

Inventors:

David Riha, Knoxville, TN (US);

Alexis Fiechter, Mesa, AZ (US);

Robert Bedsole, Knoxville, TN (US);

Charles Hill, Topton, NC (US);

Timofei Novikov, Friendsville, TN (US);

Kyle Rowe, Knoxville, TN (US);

Assignee:

RapidFlight Holdings, LLC, Manassas, VA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/118 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B29C 64/40 (2017.01); B29C 64/245 (2017.01); B29L 31/30 (2006.01); B33Y 80/00 (2015.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B29C 64/118 (2017.08); B29C 64/245 (2017.08); B29C 64/40 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B29L 2031/3005 (2013.01); B29L 2031/3044 (2013.01); B33Y 50/02 (2014.12); B33Y 80/00 (2014.12);
Abstract

An additively manufactured structure and methods for making and using same. In a method for making the structure, a first layer structure can be formed. A second layer structure can be formed on the first layer structure and a support structure. The support structure can be removed from the second layer structure. The second layer structure can include an overhang structure that does not deform or break after the support structure is removed. The support structure can provide support to the second layer structure during printing. Strong bridging capability of the second layer structure is not required. The support structure can be quick and easy to make. The support structure can be reusable and does not add weight to the printed structure. The support structure can be easily removed after completing of printing. Installation of the support structure can be fast without significantly interfering with printing process.


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