The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 07, 2023

Filed:

Jan. 07, 2020
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Derek F. Lahr, Howell, MI (US);

Alireza Fatemi, Canton, MI (US);

Anthony M. Coppola, Rochester Hills, MI (US);

Sean R. Wagner, Shelby Township, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H02K 15/03 (2006.01); H02K 1/27 (2022.01); H02K 15/12 (2006.01); H02K 21/14 (2006.01); H02K 7/00 (2006.01); H02K 1/276 (2022.01); B60K 6/26 (2007.10);
U.S. Cl.
CPC ...
H02K 15/03 (2013.01); H02K 1/276 (2013.01); H02K 7/006 (2013.01); H02K 15/12 (2013.01); H02K 21/14 (2013.01); B60K 6/26 (2013.01); B60Y 2200/91 (2013.01); B60Y 2200/92 (2013.01); B60Y 2400/60 (2013.01);
Abstract

A method for constructing a rotor assembly for use with a rotary electric machine includes forming annular rotor laminations from metal blanks. Each lamination has a radial axis and an outer diameter surface. Multiple magnet web regions are defined in proximity to the outer diameter surface. Each web regions includes asymmetrical openings defined by a radially-extending strut and arcuate peripheral bridges. The method includes coaxially stacking the laminations into a rotor stack, including positioning every other lamination a predetermined angular distance with to unmask the bridges and/or struts and mask remaining surface area of the laminations. The rotor stack is subjected to a heat-treating process to harden only the unmasked bridges and/or struts. The method includes connecting a rotor shaft to the stack to construct the rotor assembly, with the web regions corresponding to a respective rotor magnetic pole.


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