The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 07, 2023

Filed:

Jan. 03, 2020
Applicant:

Probir Kumar Guha, Bloomfield Hills, MI (US);

Inventor:

Probir Kumar Guha, Bloomfield Hills, MI (US);

Assignee:

Coats Group PLC, Uxbridge, GB;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 11/16 (2006.01); B29C 70/54 (2006.01); B32B 7/09 (2019.01); B29C 70/42 (2006.01); B32B 5/02 (2006.01); B32B 5/26 (2006.01); D03D 11/00 (2006.01); D04H 13/00 (2006.01); B29B 11/12 (2006.01); B29C 70/48 (2006.01); C08J 5/24 (2006.01); B29C 70/08 (2006.01); B29C 70/68 (2006.01); B29K 101/12 (2006.01); B29K 309/08 (2006.01); C08J 5/04 (2006.01); B29L 31/30 (2006.01); B29K 301/12 (2006.01);
U.S. Cl.
CPC ...
B29B 11/16 (2013.01); B29B 11/12 (2013.01); B29C 70/42 (2013.01); B29C 70/48 (2013.01); B29C 70/541 (2013.01); B29C 70/543 (2013.01); B32B 5/024 (2013.01); B32B 5/26 (2013.01); B32B 7/09 (2019.01); C08J 5/243 (2021.05); D03D 11/00 (2013.01); D04H 13/00 (2013.01); B29C 70/08 (2013.01); B29C 70/68 (2013.01); B29K 2101/12 (2013.01); B29K 2301/12 (2013.01); B29K 2309/08 (2013.01); B29L 2031/30 (2013.01); B32B 2260/023 (2013.01); B32B 2260/046 (2013.01); C08J 5/042 (2013.01); D10B 2101/06 (2013.01); D10B 2101/12 (2013.01); D10B 2331/021 (2013.01); D10B 2401/041 (2013.01); D10B 2505/02 (2013.01);
Abstract

A process of forming the fiber preform includes providing a substrate, applying a first layer of a fiber bundle to the substrate in a predetermined pattern having a principal orientation, stitching the first layer of the fiber bundle to the substrate using a thread, building up subsequent layers of the fiber bundle from the first layer, and stitching each of the subsequent layers to a preceding layer using the thread. A process of forming a unitary reinforced composite material includes the fiber preform. The process of forming a unitary reinforced composite component includes placing the fiber preform a mold platen, heating the perform to promote fusion of the thermoplastic fibers therein, cooling the perform until solidified with contours of the component, and removing the vehicle component from the mold platen.


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