The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 17, 2023

Filed:

Dec. 07, 2020
Applicant:

Fastcap Systems Corporation, Boston, MA (US);

Inventors:

Nicolo Brambilla, Brookline, MA (US);

Jin Yan, Boston, MA (US);

Ki T. Park, Chestnut Hill, MA (US);

Ting Du, Quincy, MA (US);

Xujie Chen, Quincy, MA (US);

Wanjun Ben Cao, Boston, MA (US);

Assignee:

FASTCAP SYSTEMS CORPORATION, Boston, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01M 4/36 (2006.01); H01M 4/62 (2006.01); H01M 4/485 (2010.01); H01M 10/0525 (2010.01); H01M 4/131 (2010.01); H01M 4/525 (2010.01); C01B 32/174 (2017.01); C08K 3/04 (2006.01); H01M 4/505 (2010.01); H01G 11/36 (2013.01); H01G 11/46 (2013.01); H01G 11/50 (2013.01); H01M 4/02 (2006.01);
U.S. Cl.
CPC ...
H01M 4/621 (2013.01); C01B 32/174 (2017.08); C08K 3/041 (2017.05); H01M 4/131 (2013.01); H01M 4/366 (2013.01); H01M 4/485 (2013.01); H01M 4/505 (2013.01); H01M 4/525 (2013.01); H01M 4/622 (2013.01); H01M 4/625 (2013.01); H01M 10/0525 (2013.01); H01G 11/36 (2013.01); H01G 11/46 (2013.01); H01G 11/50 (2013.01); H01M 2004/021 (2013.01);
Abstract

An electrode active layer is disclosed that includes a network of high aspect ratio carbon elements (e.g., carbon nanotubes, carbon nanotube bundles, graphene flakes, or the like) that provides a highly electrically conductive scaffold that entangles or enmeshes the active material, thereby supporting the layer. A surface treatment can be applied to the high aspect ratio carbon elements to promote adhesion to the active material and any underlying electrode layers improving the overall cohesion and mechanical stability of the active layer. This surface treatment forms only a thin (in some cases even monomolecular) layer on the network, leaving the large void spaces that are free of any bulk binder material and so may instead be filled with active material. The resulting active layer may be formed with excellent mechanical stability even at large thickness and high active material mass loading.


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