The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 17, 2023

Filed:

Jan. 23, 2017
Applicant:

Urban Mining Company, Perryville, MD (US);

Inventor:

Miha Zakotnik, Austin, TX (US);

Assignee:

Noveon Magnetics Inc., Perryville, MD (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01F 1/057 (2006.01); C22C 33/02 (2006.01); C22C 38/00 (2006.01); B22F 5/00 (2006.01); B22F 3/10 (2006.01); B22F 1/17 (2022.01); B22F 1/052 (2022.01); B22F 3/24 (2006.01); B22F 9/04 (2006.01); H01F 41/02 (2006.01); B22F 9/06 (2006.01); B22F 1/054 (2022.01);
U.S. Cl.
CPC ...
H01F 1/0577 (2013.01); B22F 1/052 (2022.01); B22F 1/17 (2022.01); B22F 3/1035 (2013.01); B22F 3/24 (2013.01); B22F 5/00 (2013.01); B22F 9/04 (2013.01); C22C 33/02 (2013.01); C22C 33/0207 (2013.01); C22C 38/00 (2013.01); B22F 1/054 (2022.01); B22F 9/06 (2013.01); B22F 2003/248 (2013.01); B22F 2009/044 (2013.01); B22F 2201/013 (2013.01); B22F 2201/20 (2013.01); B22F 2202/05 (2013.01); B22F 2207/07 (2013.01); B22F 2998/10 (2013.01); B22F 2999/00 (2013.01); C22C 2202/02 (2013.01); H01F 41/0293 (2013.01);
Abstract

The present disclosure is directed at methods of preparing rare earth-based permanent magnets having improved coercivity and remanence, the method comprising one or more steps comprising: (a) homogenizing a first population of particles of a first GBM alloy with a second population of particles of a second core alloy to form a composite alloy preform, the first GBM alloy being substantially represented by the formula: ACRCoCuM, the second core alloy being substantially represented by the formula GFeB, where AC, R, M, G, b, x, y, and z are defined; (b) heating the composite alloy preform particles to form a population of mixed alloy particles; (c) compressing the mixed alloy particles, under a magnetic field of a suitable strength to align the magnetic particles with a common direction of magnetization and inert atmosphere, to form a green body; (d) sintering the green body; and (e) annealing the sintered body. Particular embodiments include magnets comprising neodymium-iron-boron core alloys, including NdFeB.


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