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The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Patent No.:

US 11554364 B1

PDFFull Text
Date of Patent:
Jan. 17, 2023

Filed:

Dec. 14, 2020

Active metal catalyst

Applicant:

Ut-battelle, Llc, Oak Ridge, TN (US);

Inventors:

Xianhui Zhao, Oak Ridge, TN (US);

James W. Klett, Oak Ridge, TN (US);

Soydan Ozcan, Oak Ridge, TN (US);

Halil Tekinalp, Oak Ridge, TN (US);

Justin Figley, Oak Ridge, TN (US);

Assignee:

UT-BATTELLE, LLC, Oak Ridge, TN (US);

Attorney:

Warner Norcross + Judd LLP

Primary Examiner:

Joseph S Del Sole

Assistant Examiner:

Lawrence D Hohenbrink, Jr

Int. Cl.
CPC ...
B01J 29/072 (2006.01); B01J 23/04 (2006.01); B01J 33/00 (2006.01); B01J 37/00 (2006.01); B01J 37/02 (2006.01); B29C 64/165 (2017.01); B33Y 10/00 (2015.01); B33Y 70/10 (2020.01); B33Y 40/20 (2020.01); B01J 37/08 (2006.01); B29K 1/00 (2006.01); B29C 64/112 (2017.01); B01J 23/755 (2006.01); B22F 10/16 (2021.01); B29C 71/02 (2006.01);
U.S. Cl.
CPC ...
B01J 29/072 (2013.01); B01J 23/04 (2013.01); B01J 33/00 (2013.01); B01J 37/0018 (2013.01); B01J 37/0217 (2013.01); B01J 37/082 (2013.01); B29C 64/165 (2017.08); B33Y 10/00 (2014.12); B33Y 40/20 (2020.01); B33Y 70/10 (2020.01); B01J 23/755 (2013.01); B22F 10/16 (2021.01); B29C 64/112 (2017.08); B29C 71/02 (2013.01); B29K 2001/08 (2013.01); Y02P 30/20 (2015.11);
Abstract

A method of forming a catalyst is provided herein. The method comprises combining a binder, a support, and an active metal to form a slurry composition. The method further comprises applying the slurry composition using an additive manufacturing process to form a green part. The method further comprises exposing the green part to heat at a temperature of from about 10° C. to about 150° C. to form the hardened part. The method further comprises applying a ceramic-based coating material to the hardened part to form the catalyst.

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