The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 10, 2023

Filed:

Feb. 14, 2019
Applicant:

Toyota Motor Engineering & Manufacturing North America, Inc., Plano, TX (US);

Inventors:

Ercan Mehmet Dede, Ann Arbor, MI (US);

Tsuyoshi Nomura, Novi, MI (US);

Yu Yang Song, Ann Arbor, MI (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
H01M 8/026 (2016.01); C25D 7/06 (2006.01); B22F 10/80 (2021.01); G06F 30/23 (2020.01); G06F 30/28 (2020.01); B33Y 50/00 (2015.01); H01M 8/0258 (2016.01); B33Y 80/00 (2015.01); B33Y 10/00 (2015.01);
U.S. Cl.
CPC ...
H01M 8/026 (2013.01); B22F 10/80 (2021.01); B33Y 50/00 (2014.12); C25D 7/06 (2013.01); G06F 30/23 (2020.01); G06F 30/28 (2020.01); H01M 8/0258 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12);
Abstract

Methods are provided for designing a microchannel layout for a flow field of a bipolar plate. The methods include defining a fluid flow optimization domain with boundary conditions and loads. Using a gradient-based algorithm together with computational fluid dynamics, the domain is then optimized for minimum flow resistance. The methods include setting the minimum inverse permeability to a non-zero value, and obtaining a grayscale design and fluid velocity field. Using Gray-Scott reaction diffusion equations with the grayscale design and fluid velocity field, the method includes obtaining a microchannel layout. The microchannel layout is then incorporated as a pattern for the flow field of the bipolar plate. In various aspects, anisotropic microchannels are provided; they may be formed using at least one of an additive manufacturing technique, a metal inverse opal electroplating technique, and a hybrid combination thereof.


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