The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 10, 2023

Filed:

Jul. 19, 2021
Applicant:

Kateeva, Inc., Newark, CA (US);

Inventors:

Eliyahu Vronsky, Los Altos, CA (US);

Nahid Harjee, Sunnyvale, CA (US);

Assignee:

Kateeva, Inc., Newark, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H01L 21/66 (2006.01); B05C 11/10 (2006.01); B41J 2/01 (2006.01); B41J 2/20 (2006.01); B41J 2/21 (2006.01); H01L 21/02 (2006.01); H01L 21/67 (2006.01); H01L 31/0203 (2014.01); H01L 31/048 (2014.01); H01L 33/52 (2010.01); H01L 33/54 (2010.01); H01L 51/00 (2006.01); H01L 51/52 (2006.01); H01L 51/56 (2006.01); H04N 1/405 (2006.01); B41J 2/205 (2006.01); H01L 33/56 (2010.01);
U.S. Cl.
CPC ...
H01L 22/12 (2013.01); B05C 11/10 (2013.01); B41J 2/01 (2013.01); B41J 2/2054 (2013.01); B41J 2/21 (2013.01); H01L 21/02288 (2013.01); H01L 21/67126 (2013.01); H01L 22/26 (2013.01); H01L 31/0203 (2013.01); H01L 31/048 (2013.01); H01L 33/52 (2013.01); H01L 33/54 (2013.01); H01L 51/0005 (2013.01); H01L 51/0031 (2013.01); H01L 51/5237 (2013.01); H01L 51/5253 (2013.01); H01L 51/56 (2013.01); H04N 1/405 (2013.01); H01L 33/56 (2013.01); H01L 51/5256 (2013.01); H01L 2227/323 (2013.01); H01L 2933/005 (2013.01); Y02E 10/549 (2013.01); Y02P 70/50 (2015.11);
Abstract

An ink jet process is used to deposit a material layer to a desired thickness. Layout data is converted to per-cell grayscale values, each representing ink volume to be locally delivered. The grayscale values are used to generate a halftone pattern to deliver variable ink volume (and thickness) to the substrate. The halftoning provides for a relatively continuous layer (e.g., without unintended gaps or holes) while providing for variable volume and, thus, contributes to variable ink/material buildup to achieve desired thickness. The ink is jetted as liquid or aerosol that suspends material used to form the material layer, for example, an organic material used to form an encapsulation layer for a flat panel device. The deposited layer is then cured or otherwise finished to complete the process.


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