The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 27, 2022

Filed:

Aug. 04, 2020
Applicant:

Certainteed Gypsum, Inc., Malvern, PA (US);

Inventors:

Christopher K. Athari, St. Petersburg, FL (US);

Thomas J. Garvey, Oakville, CA;

Pamela Shinkoda, Oakville, CA;

Assignee:

CertainTeed Gypsum, Inc., Malvern, PA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
E04B 1/86 (2006.01); B32B 13/14 (2006.01); B32B 5/02 (2006.01); B32B 13/04 (2006.01); B32B 13/08 (2006.01); B32B 3/26 (2006.01); E04B 1/84 (2006.01);
U.S. Cl.
CPC ...
E04B 1/86 (2013.01); B32B 3/266 (2013.01); B32B 5/022 (2013.01); B32B 13/045 (2013.01); B32B 13/08 (2013.01); B32B 13/14 (2013.01); B32B 2262/10 (2013.01); B32B 2266/0285 (2013.01); B32B 2266/06 (2013.01); B32B 2307/102 (2013.01); B32B 2419/00 (2013.01); E04B 2001/8461 (2013.01); Y10T 442/25 (2015.04);
Abstract

Disclosed is a building board construction that provides enhanced acoustical properties. In one possible embodiment, the board is a gypsum board with opposing facing sheets and an intermediate set gypsum core. An opened celled polymeric sheet is formed within the gypsum core and gives the resulting board enhanced sound absorption. In an alternative embodiment, individual pieces of polymeric foam are used in stead of the polymeric sheet. Also disclosed are various manufacturing methods whereby boards with enhanced acoustical properties can be formed in an continuous process. The various components of the present disclosure, and the manner in which they interrelate, are described in greater detail hereinafter.


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