The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 27, 2022

Filed:

Dec. 27, 2019
Applicant:

Lawrence Livermore National Security, Llc, Livermore, CA (US);

Inventors:

Bassem S. El-Dasher, Livermore, CA (US);

Andrew Bayramian, Manteca, CA (US);

James A. Demuth, Mountain View, CA (US);

Joseph C. Farmer, Tracy, CA (US);

Sharon G. Torres, Livermore, CA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/153 (2017.01); B23K 26/342 (2014.01); B22F 10/20 (2021.01); B23K 26/042 (2014.01); B23K 26/0622 (2014.01); B23K 26/066 (2014.01); B23K 26/06 (2014.01); B23K 26/144 (2014.01); B33Y 80/00 (2015.01); B33Y 30/00 (2015.01); C22C 32/00 (2006.01); B22F 10/30 (2021.01); B33Y 50/02 (2015.01);
U.S. Cl.
CPC ...
B23K 26/342 (2015.10); B22F 10/20 (2021.01); B23K 26/042 (2015.10); B23K 26/066 (2015.10); B23K 26/0622 (2015.10); B23K 26/0643 (2013.01); B23K 26/144 (2015.10); B29C 64/153 (2017.08); B33Y 30/00 (2014.12); B33Y 80/00 (2014.12); B22F 10/30 (2021.01); B33Y 50/02 (2014.12); C22C 32/0026 (2013.01); Y02P 10/25 (2015.11);
Abstract

The present disclosure relates to a system for performing an Additive Manufacturing (AM) fabrication process on a powdered material (PM) forming a substrate. The system uses a first optical subsystem to generate an optical signal comprised of electromagnetic (EM) radiation sufficient to melt or sinter a PM of the substrate. The first optical subsystem is controlled to generate a plurality of different power density levels, with a specific one being selected based on a specific PM forming a powder bed being used to form a 3D part. At least one processor controls the first optical subsystem and adjusts a power density level of the optical signal, taking into account a composition of the PM. A second optical subsystem receives the optical signal from the first optical subsystem and controls the optical signal to help facilitate melting of the PM in a layer-by-layer sequence of operations.


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