The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 20, 2022

Filed:

Dec. 11, 2019
Applicant:

General Electric Company, Schenectady, NY (US);

Inventors:

Ruxi Wang, Cohoes, NY (US);

Manoj Ramprasad Shah, Latham, NY (US);

Ramanujam Ramabhadran, Niskayuna, NY (US);

Yanzhe Yang, Mason, OH (US);

Assignee:

General Electric Company, Schenectady, NY (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B29C 70/88 (2006.01); H01F 17/00 (2006.01); H01F 17/04 (2006.01); H01F 27/22 (2006.01); H01F 41/04 (2006.01); B29C 64/209 (2017.01); H01F 41/02 (2006.01); B29C 64/336 (2017.01); B33Y 80/00 (2015.01); H01F 27/28 (2006.01);
U.S. Cl.
CPC ...
B33Y 30/00 (2014.12); B29C 64/209 (2017.08); B29C 64/336 (2017.08); B29C 70/882 (2013.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); H01F 17/0013 (2013.01); H01F 17/04 (2013.01); H01F 17/043 (2013.01); H01F 27/22 (2013.01); H01F 41/0246 (2013.01); H01F 41/046 (2013.01); H01F 27/2871 (2013.01);
Abstract

A system includes a magnetic material supply for regulating a magnetic material flow rate of a magnetic material and a binder material supply for regulating a binder material flow rate of a binder material. A nozzle is configured for depositing a deposition mixture of the magnetic material and the binder material on a surface and a preheater is configured to preheat the deposition mixture before depositing on the surface. A controller is in operative communication with the magnetic material supply, the binder material supply, and the preheater. The controller is configured to receive an inductor core design file that represents a geometry and a magnetic permeability distribution of an inductor core, move the nozzle to one or more deposition locations, and adjust the magnetic material flow rate to the binder material flow rate to achieve a deposition mixture having a desired magnetic permeability at the deposition locations.


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