The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Dec. 06, 2022

Filed:

Jun. 19, 2019
Applicant:

Xerox Corporation, Norwalk, CT (US);

Inventors:

David A. Mantell, Rochester, NY (US);

Peter J. Nystrom, Webster, NY (US);

Marc D. Daniels, Webster, NY (US);

Assignee:

Xerox Corporation, Norwalk, CT (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/165 (2017.01); B29C 64/205 (2017.01); B29C 64/245 (2017.01); B29C 64/35 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 40/00 (2020.01);
U.S. Cl.
CPC ...
B29C 64/165 (2017.08); B29C 64/205 (2017.08); B29C 64/245 (2017.08); B29C 64/35 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/00 (2014.12);
Abstract

An additive manufacturing system and method for improving the certainty of removing or etching excess substrate from a stack of printed substrate slices to arrive at a 3D object. The approach includes printing a pseudo image as a shell layer around a desired object slice with less polymer (e.g., thermoplastic) material than the 3D object solid layer slice. This slows the etching process when this pseudo image is reached. The pseudo image may be printed to surround the object polymer image on a printed substrate sheet as a shell that provides notice during the excess substrate removal/cleaning process that the desired polymer image is nearby and extra care must be taken to avoid removal of the desired polymer image. The pseudo image may have a 3D patterned surface that can be recognized by a person doing the sandblasting or recognized automatically by an automated 3D object finisher.


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