The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 15, 2022

Filed:

Jun. 02, 2020
Applicant:

Midrex Technologies, Inc., Charlotte, NC (US);

Inventors:

Todd Michael Astoria, Harrisburg, NC (US);

Gregory Darel Hughes, Charlotte, NC (US);

Enrique Jose Cintron, Charlotte, NC (US);

Keith Marshall Bastow-Cox, Charlotte, NC (US);

Assignee:

Midrex Technologies, Inc., Charlotte, NC (US);

Attorneys:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C21B 13/00 (2006.01); C21B 13/02 (2006.01); C25C 1/06 (2006.01);
U.S. Cl.
CPC ...
C21B 13/0073 (2013.01); C21B 13/02 (2013.01); C25C 1/06 (2013.01); C21B 2100/64 (2017.05);
Abstract

A process for the production of direct reduced iron (DRI), with or without carbon, using hydrogen, where the hydrogen is produced utilizing water generated internally from the process. The process is characterized by containing either one or two gas loops, one for affecting the reduction of the oxide and another for affecting the carburization of the DRI. The primary loop responsible for reduction recirculates used gas from the shaft furnace in a loop including a dry dedusting step, an oxygen removal step to generate the hydrogen, and a connection to the shaft furnace for reduction. In the absence of a second loop, this loop, in conjunction with natural gas addition, can be used to deposit carbon. A secondary carburizing loop installed downstream of the shaft furnace can more finely control carbon addition. This loop includes a reactor vessel, a dedusting step, and a gas separation unit.


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