The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Nov. 15, 2022

Filed:

Mar. 01, 2018
Applicant:

Mitsubishi Gas Chemical Company, Inc., Tokyo, JP;

Inventors:

Asami Nakai, Gifu, JP;

Masataka Kaji, Kahoku, JP;

Mitsuro Takagi, Kahoku, JP;

Nobuhiko Matsumoto, Hiratsuka, JP;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08J 5/04 (2006.01); B29C 70/20 (2006.01); B32B 5/12 (2006.01); B32B 5/24 (2006.01); C08G 69/28 (2006.01); D02G 3/04 (2006.01); D02G 3/44 (2006.01); C08J 5/24 (2006.01); B29K 77/00 (2006.01); B29K 307/04 (2006.01); B29K 309/08 (2006.01);
U.S. Cl.
CPC ...
C08J 5/048 (2013.01); B29C 70/20 (2013.01); B32B 5/12 (2013.01); B32B 5/245 (2013.01); C08G 69/28 (2013.01); C08J 5/042 (2013.01); C08J 5/046 (2013.01); C08J 5/246 (2021.05); C08J 5/247 (2021.05); D02G 3/04 (2013.01); D02G 3/44 (2013.01); B29K 2077/00 (2013.01); B29K 2077/10 (2013.01); B29K 2307/04 (2013.01); B29K 2309/08 (2013.01); B32B 2262/0261 (2013.01); B32B 2262/0269 (2013.01); B32B 2262/101 (2013.01); B32B 2262/106 (2013.01); D10B 2101/06 (2013.01); D10B 2101/12 (2013.01); D10B 2331/02 (2013.01); D10B 2331/021 (2013.01); D10B 2505/02 (2013.01);
Abstract

To provide a novel material that maintains suppleness which is the advantage of a material using fibers and has a low thermal shrinkage ratio, and a method for producing the material, a partially welded material using the material, a composite material, and a method for producing a molded product. A material including: a first region, a fiber region, and a second region continuously in a thickness direction; the first region and the second region being each independently a resin layer including from 20 to 100 mass % of a thermoplastic resin component and from 80 to 0 mass % of reinforcing fibers; the fiber region including from 20 to 100 mass % of thermoplastic resin fibers and from 80 to 0 mass % of reinforcing fibers; the thermoplastic resin component included in the first region and the thermoplastic resin component included in the second region each independently having a crystallization energy during temperature increase of 2 J/g or greater, measured by differential scanning calorimetry; and the thermoplastic resin fibers included in the fiber region having a crystallization energy during temperature increase of less than 1 J/g, measured by differential scanning calorimetry; wherein the crystallization energy during temperature increase is a value measured by using a differential scanning calorimeter (DSC) in a nitrogen stream while heating is performed from 25° C. to a temperature that is 20° C. higher than a melting point of the thermoplastic resin component or the thermoplastic resin fibers at a temperature increase rate of 10° C./min.


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