The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 25, 2022

Filed:

May. 15, 2021
Applicant:

Elixsys, Inc., Bainbridge Island, WA (US);

Inventors:

Lucien M. Papouchado, Aiken, SC (US);

Barry E. Sheetz, Lemont, PA (US);

Leonard Passmore, Clarksville, VA (US);

Joseph D. Preston, Bainbridge Island, WA (US);

Assignee:

Elixsys, Inc., Bainbridge Island, WA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01D 9/00 (2006.01); B01D 21/26 (2006.01); B01D 36/02 (2006.01); B01D 36/04 (2006.01); C01C 1/244 (2006.01); C01F 11/18 (2006.01);
U.S. Cl.
CPC ...
C01F 11/18 (2013.01); B01D 9/0022 (2013.01); B01D 9/0059 (2013.01); B01D 21/262 (2013.01); B01D 36/02 (2013.01); B01D 36/045 (2013.01); C01C 1/244 (2013.01); B01D 2009/0086 (2013.01); C01P 2006/80 (2013.01);
Abstract

Disclosed herein are systems and methods from processing flue gas desulfurization (FGD) gypsum feedstock and ash feedstocks, either separately or together. FGD gypsum conversion comprises reacting FGD gypsum (calcium sulfate) feedstock or phosphogypsum, in either batch or continuous mode, with ammonium carbonate reagent to produce commercial products comprising ammonium sulfate and calcium carbonate. A process to separate the impurities and convert the calcium carbonate to a pure precipitated calcium carbonate is disclosed. These impurities include a concentrate of valuable Rare Earth Elements, and radioactive thorium and uranium. A process to convert calcium sulfite to calcium sulfate using oxygen and a catalyst is also disclosed. Ash conversion comprises a leach process followed by a sequential precipitation process to selectively precipitate products at predetermined pHs resulting in metal hydroxides which may be converted to oxides or carbonates. The processes may be controlled by use of one or more processors.


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