The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 25, 2022

Filed:

Jan. 31, 2020
Applicant:

North Carolina State University, Raleigh, NC (US);

Inventors:

Benoit Maze, Raleigh, NC (US);

Behnam Pourdeyhimi, Cary, NC (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 5/26 (2006.01); B32B 5/02 (2006.01); B32B 37/06 (2006.01); D04H 3/147 (2012.01); D04H 3/16 (2006.01);
U.S. Cl.
CPC ...
B32B 5/26 (2013.01); B32B 5/022 (2013.01); B32B 37/06 (2013.01); D04H 3/147 (2013.01); D04H 3/16 (2013.01); B32B 2250/20 (2013.01); B32B 2250/24 (2013.01); B32B 2262/0253 (2013.01); B32B 2262/0284 (2013.01); B32B 2274/00 (2013.01); B32B 2305/20 (2013.01); B32B 2307/718 (2013.01); B32B 2323/04 (2013.01); B32B 2367/00 (2013.01); B32B 2439/80 (2013.01);
Abstract

The present invention is directed toward a method of making a composite structure including receiving a substantially planar nonwoven spunbond layer including a plurality of multicomponent fibers, thermally bonding the nonwoven spunbond layer at a first bond temperature, laying down a meltblown layer on top of the thermally bonded nonwoven spunbond layer to form an intermediate structure, and thermally bonding the intermediate structure at a second bond temperature to form a final composite structure. Composite structures including a spunbond layer and a meltblown layer, wherein the composite structure has a tensile strength of at least about 130 N/2.54 cm in both machine and cross directions, a tear strength of at least 3.0 N/2.54 cm, and an LRV of about 2.0 or higher are also provided herein.


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