The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 11, 2022

Filed:

Jul. 02, 2019
Applicant:

Exxonmobil Chemical Patents Inc., Baytown, TX (US);

Inventors:

Andy H. Tsou, Houston, TX (US);

John R. Hagadorn, Houston, TX (US);

Jian Yang, Houston, TX (US);

Ron Walker, Pearland, TX (US);

Sudhin Datta, Houston, TX (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
C08L 23/16 (2006.01); C08F 210/18 (2006.01); C08J 3/12 (2006.01); B29K 23/00 (2006.01); B29B 9/06 (2006.01);
U.S. Cl.
CPC ...
C08L 23/16 (2013.01); C08F 210/18 (2013.01); C08J 3/12 (2013.01); B29B 9/06 (2013.01); B29K 2023/16 (2013.01); C08F 2800/20 (2013.01); C08L 2205/03 (2013.01); C08L 2207/322 (2013.01); C08L 2312/00 (2013.01);
Abstract

Pellet-stable olefinic copolymer bimodal rubber is made using parallel reactors, with one reactor synthesizing higher molecular weight (MW) rubber with dual catalysts, with an improved molecular weight split ratio and an improved composition distribution of the moderate and ultra-high MW components, while another reactor synthesizes random isotactic polypropylene copolymer (RCP). The effluents are reactor-blended and result in pellet-stable bimodal rubber (P-SBR), which may be pelletized. When making thermoplastic vulcanizates (TPVs) with P-SBR, the need to granulate rubber bales and subsequently use talc, clay, or other anti-agglomeration agents to prevent granulated rubber crumbs from agglomerating are eliminated. TPVs made with P-SBR have vulcanized rubber particles that are smaller and more uniform in size, resulting in TPVs with higher particle counts and more thermoplastic 'ligaments' between the particles, with such ligaments being made stronger by the added RCP. Such thus-produced TPVs have a lower hysteresis and flexural modulus, and better elastic properties.


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