The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Oct. 11, 2022

Filed:

Feb. 12, 2021
Applicants:

GM Global Technology Operations Llc, Detroit, MI (US);

Penn State Research Foundation, University Park, PA (US);

Inventors:

Nannan Chen, Warren, MI (US);

Hongliang Wang, Sterling Heights, MI (US);

Zhongyi Liu, Troy, MI (US);

Assignees:

GM GLOBAL TECHNOLOGY OPERATIONS LLC, Detroit, MI (US);

THE PENN STATE RESEARCH FOUNDATION, University Park, PA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B23K 11/16 (2006.01); B32B 15/01 (2006.01); B23K 11/24 (2006.01); H01M 50/119 (2021.01); H01M 50/124 (2021.01); B32B 15/20 (2006.01); B23K 11/20 (2006.01); B23K 103/18 (2006.01); B23K 101/18 (2006.01);
U.S. Cl.
CPC ...
B23K 11/163 (2013.01); B23K 11/20 (2013.01); B23K 11/24 (2013.01); B32B 15/01 (2013.01); B32B 15/20 (2013.01); H01M 50/119 (2021.01); H01M 50/124 (2021.01); B23K 2101/18 (2018.08); B23K 2103/18 (2018.08);
Abstract

System and method of manufacturing high-strength bonded metal sheets for a battery cell are provided. The method comprises providing a stackup comprising a first metal sheet and a second metal sheet. The first and second metal sheets are separated by a first coating layer. The first coating layer comprises nickel-phosphide. The first metal sheet includes a first material of a first melting point and the second metal sheet includes a second material of a second melting point. The first coating layer including a third material of a third melting point. The method further comprises heating the stackup to allow crystallization of nickel in the first coating layer and remove the residual nickel-phosphide defining an enhanced coating layer. The enhanced coating layer comprises crystallized nickel for high-strength solid state bonding of the first and second metal sheets to the enhanced coating layer.


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