The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 06, 2022

Filed:

Mar. 02, 2020
Applicants:

Diamond Innovations, Inc., Worthington, OH (US);

Baker Hughes, a GE Company, Llc, Houston, TX (US);

Inventors:

Alexanne Johnson, Columbus, OH (US);

Andrew Dean Gledhill, Westerville, OH (US);

Danny Eugene Scott, Montgomery, TX (US);

Marc William Bird, Houston, TX (US);

Assignees:

DIAMOND INNOVATIONS, INC., Worthington, OH (US);

BAKER HUGHES, A GE COMPANY, LLC, Wilmington, DE (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
C01B 32/25 (2017.01); C04B 35/52 (2006.01); C22C 26/00 (2006.01); C04B 35/645 (2006.01); B24D 3/00 (2006.01); B24D 18/00 (2006.01); C22C 29/08 (2006.01); B22F 7/06 (2006.01); B22F 7/08 (2006.01); E21B 10/567 (2006.01);
U.S. Cl.
CPC ...
C01B 32/25 (2017.08); B24D 3/008 (2013.01); B24D 18/0009 (2013.01); C04B 35/52 (2013.01); C04B 35/645 (2013.01); C22C 26/00 (2013.01); B22F 7/06 (2013.01); B22F 7/08 (2013.01); C04B 2235/427 (2013.01); C04B 2235/5296 (2013.01); C04B 2235/5472 (2013.01); C22C 29/08 (2013.01); E21B 10/567 (2013.01);
Abstract

Diamond bodies and methods of manufacture are disclosed. Diamond bodies are formed from at least a bimodal, alternatively a tri-modal or higher modal, feedstock having at least one fraction of modified diamond particles with a fine particle size (0.5-3.0 μm) and at least one fraction of diamond particles with coarse particle size (15.0 to 30 μm). During high pressure-high temperature processing, fine particle sized, modified diamond particles in the first fraction preferentially fracture to smaller sizes while preserving the morphology of coarse particle sized diamond particles in the second fraction. Diamond bodies incorporating the two fractions have a microstructure including second fraction diamond particles dispersed in a continuous matrix of first fraction modified diamond particles and exhibit improved wear characteristics, particularly for wear associated with drilling of geological formations.


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