The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Sep. 06, 2022

Filed:

Dec. 27, 2016
Applicant:

Massachusetts Institute of Technology, Cambridge, MA (US);

Inventors:

Samuel Eli Calisch, Cambridge, MA (US);

Neil A. Gershenfeld, Cambridge, MA (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29D 99/00 (2010.01); B29C 53/36 (2006.01); H05K 1/02 (2006.01); B64C 3/20 (2006.01); B31D 3/02 (2006.01); F21V 1/18 (2006.01); A43B 1/00 (2006.01); B29C 53/80 (2006.01); F21Y 109/00 (2016.01); F21Y 115/10 (2016.01); B29C 53/28 (2006.01);
U.S. Cl.
CPC ...
B29D 99/0089 (2013.01); A43B 1/0009 (2013.01); B29C 53/36 (2013.01); B31D 3/0207 (2013.01); B64C 3/20 (2013.01); F21V 1/18 (2013.01); H05K 1/028 (2013.01); B29C 53/285 (2013.01); B29C 53/80 (2013.01); F21Y 2109/00 (2016.08); F21Y 2115/10 (2016.08); H05K 2201/055 (2013.01); H05K 2201/09045 (2013.01);
Abstract

A method of forming a structural honeycomb includes cutting and folding a substrate sheet according to predetermined cutting and folding patterns and fold angles that cause the sheet to form a honeycomb having cells that each have at least one face abutting, or nearly abutting, the face of another cell. The honeycomb is then stabilized by joining abutting, or nearly abutting, faces to hold the honeycomb together. The honeycomb may have a prespecified three-dimensional shape. The folding pattern may include corrugation, canted corrugation, or zig-zag folds. Joining may employ fixed and/or reversible joinery, including slotted cross section, tabbed strip, angled strip, integral skin, sewn, or laced. At least some folds may be partially-closed to create bends and twists in the honeycomb structure. Some surfaces of the honeycomb may be covered with a skin or face sheet. The substrate sheet may have flexible electronic traces.


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