The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 30, 2022

Filed:

May. 05, 2020
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventor:

Thomas R. Clark, Chattanooga, TN (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 17/00 (2006.01); B29C 48/05 (2019.01); D01D 1/10 (2006.01); B29C 48/38 (2019.01); B29C 48/92 (2019.01); B29C 48/385 (2019.01); B29C 48/435 (2019.01); C08J 11/04 (2006.01); D01F 6/62 (2006.01); B29D 99/00 (2010.01); B29B 17/02 (2006.01); B29C 48/40 (2019.01); B29C 48/43 (2019.01); B29C 48/69 (2019.01); B29C 48/44 (2019.01); B29C 48/425 (2019.01); D02G 3/24 (2006.01); B29C 37/00 (2006.01); B29C 48/70 (2019.01); B29B 13/06 (2006.01); B29B 17/04 (2006.01); D01D 5/08 (2006.01); B29K 67/00 (2006.01); B29L 31/00 (2006.01); B29B 13/00 (2006.01); B29C 48/00 (2019.01); B29C 48/14 (2019.01); B29C 48/25 (2019.01); B29K 105/26 (2006.01); B29C 48/02 (2019.01);
U.S. Cl.
CPC ...
B29C 48/05 (2019.02); B29B 13/06 (2013.01); B29B 17/0026 (2013.01); B29B 17/02 (2013.01); B29B 17/0412 (2013.01); B29C 37/006 (2013.01); B29C 48/38 (2019.02); B29C 48/385 (2019.02); B29C 48/40 (2019.02); B29C 48/404 (2019.02); B29C 48/425 (2019.02); B29C 48/43 (2019.02); B29C 48/435 (2019.02); B29C 48/44 (2019.02); B29C 48/69 (2019.02); B29C 48/70 (2019.02); B29C 48/92 (2019.02); B29D 99/0078 (2013.01); C08J 11/04 (2013.01); D01D 1/103 (2013.01); D01D 1/106 (2013.01); D01D 5/08 (2013.01); D01F 6/62 (2013.01); D02G 3/24 (2013.01); B29B 2013/005 (2013.01); B29B 2017/0015 (2013.01); B29B 2017/0279 (2013.01); B29B 2017/0289 (2013.01); B29C 48/0022 (2019.02); B29C 48/02 (2019.02); B29C 48/022 (2019.02); B29C 48/144 (2019.02); B29C 48/267 (2019.02); B29C 2791/003 (2013.01); B29C 2791/006 (2013.01); B29C 2948/922 (2019.02); B29C 2948/92514 (2019.02); B29C 2948/92838 (2019.02); B29K 2067/003 (2013.01); B29K 2105/26 (2013.01); B29L 2031/731 (2013.01); C08J 2367/02 (2013.01); Y02P 20/143 (2015.11); Y02W 30/62 (2015.05);
Abstract

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) washing a plurality of flakes of recycled PET; (B) providing a PET crystallizer; (C) after the step of washing the plurality of flakes, passing the plurality of flakes of recycled PET through the PET crystallizer; (D) at least partially melting the plurality of flakes into a polymer melt; (E) providing a multi-rotating screw (MRS) extruder having an MRS section; and a vacuum pump in communication with the MRS section; (F) using the vacuum pump to reduce a pressure within the MRS Section; (G) after the step of passing the plurality of flakes through the PET crystallizer, passing the polymer melt through the MRS Section; and (H) after the step of passing the polymer melt through the MRS extruder, forming the polymer melt into bulked continuous carpet filament.


Find Patent Forward Citations

Loading…