The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Aug. 23, 2022

Filed:

Apr. 06, 2020
Applicant:

Markforged, Inc., Watertown, MA (US);

Inventors:

Gregory Thomas Mark, Brookline, MA (US);

Antoni S. Gozdz, Acton, MA (US);

Assignee:

MARKFORGED, INC., Watertown, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 64/118 (2017.01); B29C 64/321 (2017.01); B33Y 50/02 (2015.01); B29C 64/209 (2017.01); B29C 64/393 (2017.01); B33Y 30/00 (2015.01); B33Y 70/00 (2020.01); B29C 64/295 (2017.01);
U.S. Cl.
CPC ...
B29C 64/118 (2017.08); B29C 64/209 (2017.08); B29C 64/295 (2017.08); B29C 64/321 (2017.08); B29C 64/393 (2017.08); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12);
Abstract

Methods for additive manufacturing using a three-dimensional printer including at least one linear feed mechanism and a print head positioned proximate a build platen are disclosed. The methods include a step of providing and/or feeding an unmelted fiber reinforced composite filament at a feed rate by the at least one linear feed mechanism. The methods include heating the filament to a temperature at which a matrix material therein flows within at least one rounded outlet of the print head. The methods include moving the print head and the build platen relative to one another at a printing rate. The methods include applying a spreading force to the filament between the at least one rounded outlet of the print head and the build platen. The methods include a step of controlling a differential in the feed rate and printing rate using the at least one linear feed mechanism so that the feed rate and the printing rate are substantially the same.


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