The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jul. 26, 2022

Filed:

Oct. 03, 2019
Applicant:

Saucony, Inc., Waltham, MA (US);

Inventors:

Luca B. Ciccone, Leominster, MA (US);

Andrea A. Paulson, Arlington, MA (US);

Assignee:

Saucony, Inc., Waltham, MA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 44/44 (2006.01); B29C 35/04 (2006.01); B29C 44/34 (2006.01); B29C 44/18 (2006.01); B29L 31/50 (2006.01); B29K 105/04 (2006.01);
U.S. Cl.
CPC ...
B29C 44/445 (2013.01); B29C 35/049 (2013.01); B29C 44/18 (2013.01); B29C 44/3426 (2013.01); B29K 2105/048 (2013.01); B29L 2031/504 (2013.01);
Abstract

A method of manufacturing a footwear sole component is provided including projecting elongated pins into a mold cavity in the shape of the footwear sole component and partially filled with an expandable material including multiple unexpanded beads, and introducing steam into the cavity through ports defined by one or more cavity walls and through the pins in an internal region of the expandable material, to expand both exterior beads and interior beads in the internal region a predetermined amount. With the elongated pins, the interior beads can be expanded more, less and/or the same amount as exterior beads to provide particular physical characteristics to the component. For example, the interior beads can be fully expanded to a similar density as exterior beads, or expanded less to provide more density and rigidity in the internal region, or expanded more to provide less density and rigidity in the internal region.


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