The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 21, 2022

Filed:

Dec. 17, 2019
Applicant:

Ut-battelle, Llc, Oak Ridge, TN (US);

Inventors:

Corson L. Cramer, Knoxville, TN (US);

Richard A. Lowden, Clinton, TN (US);

Kinga A. Unocic, Knoxville, TN (US);

Jacob W. McMurray, Clinton, TN (US);

Amelia M. Elliott, Knoxville, TN (US);

Assignee:

UT-Battelle, LLC, Oak Ridge, TN (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B28B 1/00 (2006.01); B28B 17/00 (2006.01); C04B 35/563 (2006.01); C04B 38/00 (2006.01); C04B 35/565 (2006.01); C04B 35/632 (2006.01); C04B 38/06 (2006.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 70/00 (2020.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
B28B 1/001 (2013.01); B28B 17/0063 (2013.01); C04B 35/563 (2013.01); C04B 35/565 (2013.01); C04B 35/632 (2013.01); C04B 38/0041 (2013.01); C04B 38/06 (2013.01); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 70/00 (2014.12); B33Y 80/00 (2014.12); C04B 2235/386 (2013.01); C04B 2235/3821 (2013.01); C04B 2235/3826 (2013.01); C04B 2235/428 (2013.01); C04B 2235/5427 (2013.01); C04B 2235/5436 (2013.01);
Abstract

A method for indirect additive manufacturing of an object constructed of boron carbide, silicon carbide, and free silicon, comprising: (i) producing a porous preform constructed of boron carbide and silicon carbide by an indirect ceramic additive manufacturing (ICAM) process in which particles of a powder mixture become bonded together with an organic binder, wherein the powder mixture comprises: a) boron carbide particles, and b) silicon carbide particles, wherein at least 80 vol % of the silicon carbide particles are larger than the boron carbide particles; and wherein the boron carbide and silicon carbide particles are each included in an amount of 40-60 wt. % of the powder mixture, provided that the foregoing amounts sum to at least 95 wt. %; (ii) subjecting the porous preform to a temperature of 500-900° C. to volatilize the organic binder; and (iii) infiltrating molten silicon into pores of the porous preform to produce the object.


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