The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 14, 2022

Filed:

Apr. 30, 2018
Applicant:

Hrl Laboratories, Llc, Malibu, CA (US);

Inventors:

Jacob M. Hundley, Thousand Oaks, CA (US);

Alicia J. Dias, Boston, MA (US);

Eric C. Clough, Santa Monica, CA (US);

Tobias A. Schaedler, Oak Park, CA (US);

Assignee:

HRL Laboratories, LLC, Malibu, CA (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 70/68 (2006.01); B29C 71/00 (2006.01); B29C 33/38 (2006.01); B32B 27/06 (2006.01); B32B 27/38 (2006.01); B32B 3/12 (2006.01); B29K 63/00 (2006.01); B29K 307/04 (2006.01); B29K 105/08 (2006.01);
U.S. Cl.
CPC ...
B29C 70/682 (2013.01); B29C 33/3842 (2013.01); B29C 70/683 (2013.01); B29C 70/685 (2013.01); B29C 71/0009 (2013.01); B32B 3/12 (2013.01); B32B 27/06 (2013.01); B32B 27/38 (2013.01); B29K 2063/00 (2013.01); B29K 2105/0881 (2013.01); B29K 2307/04 (2013.01); B32B 2250/03 (2013.01); B32B 2250/40 (2013.01); B32B 2260/021 (2013.01); B32B 2260/046 (2013.01); B32B 2262/106 (2013.01);
Abstract

A method of forming a sandwich structure including at least partially filling an open volume of an open cellular core with a sacrificial mold material, consolidating the sacrificial mold material to form a sacrificial mold, laying up a composite facesheet on each of at least two surfaces of the open cellular core, co-curing the composite facesheets by applying a consolidation temperature and a compaction pressure to the composite facesheets to form the sandwich structure, and removing the sacrificial mold. The compaction pressure is greater than a compressive strength of the open cellular core and less than a combined compressive strength of the open cellular core and the sacrificial mold.


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