The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jun. 07, 2022

Filed:

Jan. 28, 2020
Applicant:

GM Global Technology Operations Llc, Detroit, MI (US);

Inventors:

Suresh Gopalakrishnan, Troy, MI (US);

Chandra S. Namuduri, Troy, MI (US);

Alexandru Rajala, Farmington Hills, MI (US);

Thomas W. Nehl, Shelby Township, MI (US);

Xiaohui Du, West Bloomfield, MI (US);

Edward L. Kaiser, Pontiac, MI (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
H02K 24/00 (2006.01); H02K 7/00 (2006.01); B60L 50/60 (2019.01); B60L 53/22 (2019.01); H02K 11/225 (2016.01);
U.S. Cl.
CPC ...
H02K 24/00 (2013.01); B60L 50/66 (2019.02); B60L 53/22 (2019.02); H02K 7/006 (2013.01); H02K 11/225 (2016.01); B60L 2210/10 (2013.01);
Abstract

An electric machine includes a machine rotor circumscribed by a machine stator, and having a rotor shaft, rotor stack, and end cap which rotate about an axis. The end cap includes lobes equal in number to a number of pole pairs of the machine rotor. A position sensor assembly has a predetermined alignment with the machine rotor and stator. The sensor assembly includes a sensor rotor formed by the lobes and a sensor stator having a printed circuit board with conductive sine and cosine traces. Machine rotor rotation causes the sensor assembly to output an unmodulated sine and cosine signals to a controller, which then calculates a calibrated reference angle. A magnetic axis of an electrical phase of the machine is aligned with and bisects a peak of the sine trace. A direct axis of the machine rotor aligns with an edge of a lobe.


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