Ultrasensitive, ultrathin vapor sensors and arrays

Abstract

Ultrasensitive, ultrathin thermodynamic sensing platforms for the detection of chemical compounds in the vapor phase at trace levels are disclosed. Embodiments of the ultrathin vapor sensor comprise a substrate layer, an adhesion layer, a metallic microheater layer, and a catalyst layer. A sensor array may be provided including a plurality of sensors each having a different catalyst. When a sensor array exposed to an analyte, each of the various ultrathin vapor sensors of the array may experience an endothermic reaction, an exothermic reaction, or no reaction. A comparison of the reaction results to data comprising previously-obtained reaction results may be used to determine the presence and the identity of the analyte. Advantageously, these ultrathin vapor sensors utilize less power and provide greater sensitivity than known systems, and may be used to detect and identify analytes at the parts per trillion level. Specialized sensors configured to detect analytes falling into a certain category (e.g., explosives, drugs and narcotics, biomarkers, etc.) as disclosed, as well as general purpose sensors capable of detecting analytes from a plurality of categories.