The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 24, 2022

Filed:

May. 12, 2021
Applicant:

Pratt & Whitney Canada Corp., Longueuil, CA;

Inventors:

Ian A. MacFarlane, Saint-Bruno-de-Montarville, CA;

Peter Townsend, Mississauga, CA;

Hong Yu, Oakville, CA;

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B23P 15/04 (2006.01); B33Y 10/00 (2015.01); B33Y 80/00 (2015.01); F01D 9/04 (2006.01); F01D 25/28 (2006.01); B22F 10/20 (2021.01);
U.S. Cl.
CPC ...
B23P 15/04 (2013.01); B22F 10/20 (2021.01); B33Y 10/00 (2014.12); B33Y 80/00 (2014.12); F01D 9/041 (2013.01); F01D 25/285 (2013.01); F05D 2220/3216 (2013.01); F05D 2230/31 (2013.01); F05D 2240/12 (2013.01);
Abstract

A method of manufacturing a compressor stator having: a first stator blade with a first leading edge and a first trailing edge; a second stator blade disposed a circumferential distance from the first stator blade, the second stator blade having a second leading edge disposed an axial distance from the first leading edge and a second trailing edge disposed an axial distance from the first trailing edge; the method comprising: using additive manufacturing to deposit and fuse together progressive layers of metal material commencing at a substrate to form the first stator blade, the second stator blade, at least one intermediate support structure disposed between the first stator blade and the second stator blade, and at least one primary support structure disposed between the substrate and at least one of: the first stator blade; and the second stator blade; and removing the primary support structure and the intermediate support structure.


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