The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
May. 10, 2022

Filed:

Sep. 03, 2019
Applicant:

Rolls-royce Plc, London, GB;

Inventors:

Jameel B. Khan, Manchester, GB;

Alexis Lambourne, Belper, GB;

Alexander C. Smith, Holmfirth, GB;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
H02K 15/04 (2006.01); H01B 3/12 (2006.01); H02K 1/18 (2006.01); H02K 3/02 (2006.01); H02K 3/30 (2006.01); H02K 3/34 (2006.01); H02K 3/50 (2006.01); H02K 15/12 (2006.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
H02K 15/0407 (2013.01); H01B 3/12 (2013.01); H02K 1/18 (2013.01); H02K 3/02 (2013.01); H02K 3/30 (2013.01); H02K 3/34 (2013.01); H02K 3/50 (2013.01); H02K 15/12 (2013.01); B33Y 80/00 (2014.12);
Abstract

A method of manufacturing a winding assembly for an electrical machine, the method comprising: selecting (S) a mathematical function defining the spatial separation between adjacent turns of a winding path, the mathematical function dependent on one or more parameters of the electrical machine and/or of the anticipated operating environment of the electrical machine; forming (S), by three-dimensional, 3D, printing, an electrically insulating body comprising a channel defining the winding path in accordance with said function, the channel having an inlet and an outlet; heating (S) the electrically insulating body to a temperature above the melting point of an electrically conducting material; flowing (S) the electrically conducting material through the inlet to the outlet to fill the channel; and cooling the electrically insulating body to solidify the electrically conducting material within the channel, thereby forming said winding assembly.


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