The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 26, 2022

Filed:

Jul. 02, 2019
Applicant:

National Research Council of Canada, Ottawa, CA;

Inventors:

Manuel Martin, Boucherville, CA;

Phuong Vo, Montreal, CA;

Eric Irissou, Longueuil, CA;

Jean-Gabriel Legoux, Repentigny, CA;

Assignee:

Other;

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
B32B 15/01 (2006.01); C23C 24/04 (2006.01); B29C 64/30 (2017.01); B05D 1/12 (2006.01); B33Y 40/00 (2020.01); B33Y 80/00 (2015.01);
U.S. Cl.
CPC ...
C23C 24/04 (2013.01); B05D 1/12 (2013.01); B29C 64/30 (2017.08); B32B 15/01 (2013.01); B32B 15/012 (2013.01); B33Y 40/00 (2014.12); B33Y 80/00 (2014.12); Y10T 428/12479 (2015.01); Y10T 428/12493 (2015.01);
Abstract

A method of forming a hollow structure in an additively manufactured object involves creating a pattern on a surface of a base material of the object with a sacrificial metal filler having a melting point of 350° C. or less, the pattern defining a shape of the hollow structure on the base material. A metal layering material is cold sprayed over the sacrificial metal filler and at least a portion of the base material. The sacrificial metal filler is removed from the pattern by melting the sacrificial metal filler without melting or deforming the base material or the metal layering material to leave the hollow structure in the object formed from the pattern. Non-standard cold spray conditions are used with the metal layering material to prevent damage and or displacement of the filler while still forming a coating of the metal layering material on the filler and base material.


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