The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 19, 2022

Filed:

Jun. 15, 2018
Applicant:

Resops, Llc, Tomball, TX (US);

Inventors:

Joe L. Scott, Tomball, TX (US);

Tien Thanh Le, Tomball, TX (US);

Assignee:

Resops, LLC, Tomball, TX (US);

Attorneys:
Primary Examiner:
Int. Cl.
CPC ...
C23C 4/06 (2016.01); C23C 4/131 (2016.01); C23C 4/18 (2006.01); C23C 4/16 (2016.01); C23C 28/02 (2006.01); C23C 4/123 (2016.01); B05C 3/04 (2006.01); C23C 4/129 (2016.01); C23C 4/134 (2016.01); E21B 17/02 (2006.01);
U.S. Cl.
CPC ...
C23C 4/06 (2013.01); B05C 3/04 (2013.01); C23C 4/123 (2016.01); C23C 4/129 (2016.01); C23C 4/131 (2016.01); C23C 4/134 (2016.01); C23C 4/16 (2013.01); C23C 4/18 (2013.01); C23C 28/021 (2013.01); E21B 17/02 (2013.01);
Abstract

The present disclosure provides a method, system, and apparatus that adds one or more reinforcing structures to a thermally sprayed layer of metallic material onto a substrate to reinforce and/or further support the formed substrate coating. The reinforcing structure may be a metallic or non-metallic wire, filament, whisker, mesh, or similar structure and may be coupled to the substrate before or during the thermal spray process, thereby embedding the reinforcing structure(s) into the resulting thermal spray matrix. The type, material, size, shape, and application technique of the reinforcing structure is variable based upon the desired characteristics of the ultimate coating. The durable coating may be formed by a plurality of separate and/or distinct layers. The resultant coating (e.g., the reinforcing structure(s) with the one or more thermal spray layers) provides numerous benefits, including increased strength and resistance to spalling, breaking, cracking, deforming, crack formation, and corrosion.


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