The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Apr. 05, 2022

Filed:

Jul. 22, 2019
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventor:

Thomas R. Clark, Chattanooga, TN (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
D02G 3/24 (2006.01); B29C 48/44 (2019.01); B29D 99/00 (2010.01); B29C 48/05 (2019.01); B29C 48/38 (2019.01); B29C 48/92 (2019.01); B29C 48/385 (2019.01); C08J 11/04 (2006.01); D01D 1/10 (2006.01); D01F 6/62 (2006.01); B29C 48/255 (2019.01); B29C 48/70 (2019.01); B29C 48/43 (2019.01); B29C 48/76 (2019.01); B29C 48/40 (2019.01); B29C 48/425 (2019.01); B29C 37/00 (2006.01); B29B 7/42 (2006.01); D01D 5/00 (2006.01); B29B 17/00 (2006.01); C08J 11/06 (2006.01); B01D 29/00 (2006.01); B29B 17/02 (2006.01); D01D 5/08 (2006.01); B29C 48/14 (2019.01); B29C 48/435 (2019.01); B29B 13/00 (2006.01); B29K 67/00 (2006.01); B29K 105/00 (2006.01); B29K 105/26 (2006.01);
U.S. Cl.
CPC ...
B29C 48/44 (2019.02); B01D 29/0095 (2013.01); B29B 7/427 (2013.01); B29B 17/00 (2013.01); B29B 17/02 (2013.01); B29C 37/006 (2013.01); B29C 48/05 (2019.02); B29C 48/2552 (2019.02); B29C 48/38 (2019.02); B29C 48/385 (2019.02); B29C 48/40 (2019.02); B29C 48/425 (2019.02); B29C 48/43 (2019.02); B29C 48/70 (2019.02); B29C 48/767 (2019.02); B29C 48/92 (2019.02); B29D 99/0078 (2013.01); C08J 11/04 (2013.01); C08J 11/06 (2013.01); D01D 1/103 (2013.01); D01D 1/106 (2013.01); D01D 5/00 (2013.01); D01D 5/08 (2013.01); D01F 6/62 (2013.01); B07C 2501/0036 (2013.01); B29B 2013/002 (2013.01); B29B 2013/005 (2013.01); B29B 2017/0015 (2013.01); B29B 2017/0203 (2013.01); B29B 2017/0224 (2013.01); B29C 48/144 (2019.02); B29C 48/255 (2019.02); B29C 48/435 (2019.02); B29C 48/766 (2019.02); B29C 2791/003 (2013.01); B29C 2791/006 (2013.01); B29C 2948/922 (2019.02); B29C 2948/9238 (2019.02); B29C 2948/9239 (2019.02); B29C 2948/92514 (2019.02); B29C 2948/92876 (2019.02); B29K 2067/003 (2013.01); B29K 2105/0067 (2013.01); B29K 2105/26 (2013.01); C08J 2367/02 (2013.01); D10B 2503/04 (2013.01); H05K 999/99 (2013.01); Y02P 20/143 (2015.11); Y02W 30/62 (2015.05); Y02W 30/64 (2015.05);
Abstract

A method of manufacturing bulked continuous carpet filament which, in various embodiments, comprises: (A) grinding recycled PET bottles into a group of flakes; (B) washing the flakes; (C) identifying and removing impurities, including impure flakes, from the group of flakes; (D) passing the group of flakes through an MRS extruder while maintaining the pressure within the MRS portion of the MRS extruder below about 1.5 millibars; (E) passing the resulting polymer melt through at least one filter having a micron rating of less than about 50 microns; and (F) forming the recycled polymer into bulked continuous carpet filament that consists essentially of recycled PET.


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