The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 15, 2022

Filed:

Jan. 28, 2020
Applicants:

Applied Materials, Inc., Santa Clara, CA (US);

Ruth M. Gordon, San Jose, CA (US);

Inventors:

Subramanya P. Herle, Mountain View, CA (US);

Joseph G. Gordon, II, San Jose, CA (US);

Assignee:

Applied Materials, Inc., Santa Clara, CA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29C 65/02 (2006.01); C04B 35/01 (2006.01); C04B 35/52 (2006.01); B32B 18/00 (2006.01); C04B 37/00 (2006.01); H01M 10/04 (2006.01); H01M 10/054 (2010.01); H01M 10/0585 (2010.01); H01M 10/14 (2006.01); H01M 10/052 (2010.01); H01M 10/0562 (2010.01); H01M 4/04 (2006.01);
U.S. Cl.
CPC ...
H01M 10/0585 (2013.01); B29C 65/02 (2013.01); B32B 18/00 (2013.01); C04B 35/01 (2013.01); C04B 35/52 (2013.01); C04B 37/00 (2013.01); C04B 37/001 (2013.01); C04B 37/003 (2013.01); H01M 10/0413 (2013.01); H01M 10/0436 (2013.01); H01M 10/052 (2013.01); H01M 10/054 (2013.01); H01M 10/0562 (2013.01); H01M 10/14 (2013.01); C04B 2235/3203 (2013.01); C04B 2237/08 (2013.01); C04B 2237/16 (2013.01); H01M 4/0471 (2013.01); H01M 10/0468 (2013.01); H01M 2300/0071 (2013.01); Y02E 60/10 (2013.01); Y02P 70/50 (2015.11); Y02T 10/70 (2013.01);
Abstract

Embodiments of the invention generally relate to solid state battery structures, such as Li-ion batteries, methods of fabrication and tools for fabricating the batteries. One or more electrodes and the separator may each be cast using a green tape approach wherein a mixture of active material, conductive additive, polymer binder and/or solid electrolyte are molded or extruded in a roll to roll or segmented sheet/disk process to make green tape, green disks or green sheets. A method of fabricating a solid state battery may include: preparing and/or providing a green sheet of positive electrode material; preparing and/or providing a green sheet of separator material; laminating together the green sheet of positive electrode material and the green sheet of separator material to form a laminated green stack; and sintering the laminated green stack to form a sintered stack comprising a positive electrode and a separator.


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