The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Mar. 08, 2022

Filed:

Mar. 21, 2019
Applicant:

Basf Corporation, Florham Park, NJ (US);

Inventors:

Ahmad Moini, Iselin, NJ (US);

Eduard L. Kunkes, Iselin, NJ (US);

Maritza I. Ortega, Iselin, NJ (US);

William M. Jaglowski, Iselin, NJ (US);

Assignee:

BASF Corporation, Florham Park, NJ (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B01J 29/70 (2006.01); B01J 35/04 (2006.01); B01J 35/10 (2006.01); C01B 39/02 (2006.01); C01B 39/48 (2006.01); F01N 3/20 (2006.01);
U.S. Cl.
CPC ...
C01B 39/48 (2013.01); B01J 29/7015 (2013.01); B01J 35/04 (2013.01); B01J 35/1014 (2013.01); B01J 35/1019 (2013.01); B01J 35/1061 (2013.01); C01B 39/026 (2013.01); F01N 3/2066 (2013.01); C01P 2006/12 (2013.01); F01N 2250/12 (2013.01); F01N 2330/02 (2013.01); F01N 2330/06 (2013.01); F01N 2370/04 (2013.01);
Abstract

The invention provides a method of synthesizing a zeolite having the CHA crystalline framework, the method including forming a reaction mixture comprising an alumina source comprising a zeolite having an FAU crystalline framework, a silica source, and an organic structure directing agent, the reaction mixture—having a combined molar ratio of M/Si+R/Si higher than the molar ratio OH/Si, wherein M is moles of alkali metal and R is moles of organic structure directing agent; and crystallizing the reaction mixture to form a product zeolite having the CHA crystalline framework, wherein the product zeolite has a mesopore surface area (MSA) of less than about 25 m/g. The invention also includes catalyst articles made using the product zeolite, exhaust gas treatment systems including the catalyst articles, and methods of treating exhaust gas using the catalyst articles.


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