The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 22, 2022

Filed:

Jul. 15, 2016
Applicant:

Building Materials Investment Corporation, Dallas, TX (US);

Inventors:

Olan T. Leitch, Bakersfield, CA (US);

Mark Logan Keaten, Waxahachie, TX (US);

Matti Kiik, Richardson, TX (US);

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 48/08 (2019.01); B29C 48/155 (2019.01); B29C 48/21 (2019.01); E04D 1/20 (2006.01); E04B 1/62 (2006.01); B29L 31/10 (2006.01);
U.S. Cl.
CPC ...
E04D 1/20 (2013.01); E04B 1/625 (2013.01); B29C 48/08 (2019.02); B29C 48/155 (2019.02); B29C 48/21 (2019.02); B29L 2031/108 (2013.01);
Abstract

A method of fabricating a polymer coated mat is disclosed to form a moisture barrier. The method includes moving a substrate mat along a processing path and heating the substrate mat to a predetermined temperature. A curtain of molten polymer is extruded through a slot die onto a surface of the heated substrate mat as the mat moves along the processing path to create a composite mat comprising a thin polymer film coating on at least one side of the substrate mat. The composite mat is then cooled in a controlled manner to cure and solidify the polymer film. The resulting composite mat may be used as a construction wrap, or it may be incorporated into other products such as an underlayment. A novel asphalt shingle may be fabricated using the composite mat in lieu of a traditional asphalt saturated mat or other substrate.


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