The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 08, 2022

Filed:

Jul. 17, 2019
Applicant:

Aladdin Manufacturing Corporation, Calhoun, GA (US);

Inventor:

Thomas R. Clark, Chattanooga, TN (US);

Assignee:
Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B29B 7/38 (2006.01); D01F 1/06 (2006.01); D01F 6/92 (2006.01); D02G 3/24 (2006.01); D01F 1/04 (2006.01); D01F 6/62 (2006.01); D01D 5/08 (2006.01); B29C 48/05 (2019.01); B29C 48/36 (2019.01); D01D 1/06 (2006.01); D02G 3/44 (2006.01); B29C 48/255 (2019.01); D01D 1/10 (2006.01); B29B 7/32 (2006.01); B29B 7/74 (2006.01); B29K 105/00 (2006.01); B29K 67/00 (2006.01);
U.S. Cl.
CPC ...
D01F 1/04 (2013.01); B29B 7/325 (2013.01); B29B 7/7461 (2013.01); B29C 48/05 (2019.02); B29C 48/2552 (2019.02); B29C 48/362 (2019.02); D01D 1/065 (2013.01); D01D 1/106 (2013.01); D01D 5/08 (2013.01); D01F 6/62 (2013.01); D02G 3/445 (2013.01); B29K 2067/00 (2013.01); B29K 2067/003 (2013.01); B29K 2105/0032 (2013.01); B29K 2105/0088 (2013.01); D10B 2331/04 (2013.01); D10B 2503/04 (2013.01);
Abstract

A method of manufacturing bulked continuous carpet filament from polytrimethylene terephthalate (PTT) with polyethylene terephthalate (PET) comprises: (1) splitting the PTT stream extruded from the primary extruder into a number of polymer streams, each of the plurality of polymer streams having an associated spinning machine; (2) adding a colorant to each split polymer stream; (3) adding PET to the extruded polymer stream downstream of the primary extruder; (4) using one or more static mixing assemblies for each split polymer stream to substantially uniformly mix each split polymer stream and its respective colorant and PET; and (5) spinning each polymer stream with its substantially uniformly mixed colorant and any additives into BCF using the respective spinning machine.


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