The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 08, 2022

Filed:

Apr. 08, 2020
Applicant:

The Boeing Company, Chicago, IL (US);

Inventors:

Robert L. Mann, Jr., Puyallup, WA (US);

Hayden S. Osborn, Seattle, WA (US);

Alexander J. Coco, Seattle, WA (US);

Assignee:

The Boeing Company, Chicago, IL (US);

Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/35 (2017.01); B29C 64/379 (2017.01); B29C 64/393 (2017.01); B29C 64/371 (2017.01); B33Y 40/20 (2020.01); B29C 64/153 (2017.01); B33Y 10/00 (2015.01); B33Y 30/00 (2015.01); B33Y 50/02 (2015.01); B29C 64/245 (2017.01); B29C 64/188 (2017.01);
U.S. Cl.
CPC ...
B29C 64/35 (2017.08); B29C 64/188 (2017.08); B29C 64/245 (2017.08); B29C 64/371 (2017.08); B29C 64/379 (2017.08); B29C 64/393 (2017.08); B29C 64/153 (2017.08); B33Y 10/00 (2014.12); B33Y 30/00 (2014.12); B33Y 40/20 (2020.01); B33Y 50/02 (2014.12);
Abstract

A system for removing residual powder from a three-dimensional (3D)-printed component integrally constructed with a build plate during an additive manufacturing (AM) process includes an end-effector, an enclosure, one or more transducers, and an electronic control unit (ECU). The end-effector includes a base surrounded by a perimeter flange, and includes a through-opening that receives the build plate. A perimeter clamp attaches and seal the enclosure to a perimeter flange of the end-effector such that the enclosure, the base, and the build plate collectively form a powder containment cavity. The transducers vibrate at a predetermined frequency or range thereof. The ECU transmits a vibration control signal to the transducers during a post-processing stage of the AM process to loosen and remove the residual powder from the component and collect the loosened powder within the powder containment cavity.


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