The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Feb. 01, 2022

Filed:

Nov. 17, 2015
Applicant:

Markforged, Inc., Somerville, MA (US);

Inventors:

Gregory Thomas Mark, Cambridge, MA (US);

Rick Bryan Woodruff, Cambridge, MA (US);

David Steven Benhaim, Cambridge, MA (US);

Abraham Lawrence Parangi, Lincoln, MA (US);

Benjamin Tsu Sklaroff, Somerville, MA (US);

Assignee:

MARKFORGED, INC., Watertown, MA (US);

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
G05B 19/4099 (2006.01); B33Y 10/00 (2015.01); B29C 70/16 (2006.01); G06F 30/00 (2020.01); B29C 64/118 (2017.01); B29K 101/12 (2006.01); B29K 105/08 (2006.01); B33Y 50/02 (2015.01); B33Y 70/00 (2020.01); B29K 25/00 (2006.01); B29K 71/00 (2006.01); B29K 77/00 (2006.01); B29K 79/00 (2006.01); B29K 63/00 (2006.01);
U.S. Cl.
CPC ...
G05B 19/4099 (2013.01); B29C 64/118 (2017.08); B29C 70/16 (2013.01); B33Y 10/00 (2014.12); G06F 30/00 (2020.01); B29K 2025/08 (2013.01); B29K 2063/00 (2013.01); B29K 2071/00 (2013.01); B29K 2077/00 (2013.01); B29K 2079/085 (2013.01); B29K 2101/12 (2013.01); B29K 2105/08 (2013.01); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12); G05B 2219/35134 (2013.01); G05B 2219/49007 (2013.01);
Abstract

In a method for additive manufacturing, a multi-strand core reinforced filament including a flowable matrix material and substantially continuous reinforcing strands extending in a direction parallel to a length of the filament is supplied. A first consolidated composite swath of a height less than ½ the width of the filament is deposited in a first reinforcement formation including at least one straight path and at least one curved path against a deposition surface, and a second consolidated composite swath of a height less than ½ the width of the filament is deposited in a second reinforcement formation against the first consolidated composite swath. Each deposition flows the matrix material and applies an ironing force to spread the reinforcing strands within the filament against the underlying surface and/or previously deposited swath.


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