The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 11, 2022

Filed:

May. 07, 2020
Applicant:

Saint-gobain Placo Sas, Suresnes, FR;

Inventors:

Richard Morlat, Vaujours, FR;

James Fletcher, Loughborough, GB;

Radomir Kamler, Prague, CZ;

Assignee:

Saint-Gobain Placo SAS, Suresnes, FR;

Attorney:
Primary Examiner:
Int. Cl.
CPC ...
B32B 27/02 (2006.01); C04B 28/14 (2006.01); C04B 11/00 (2006.01); B28B 5/02 (2006.01); B28B 11/12 (2006.01); B28B 17/02 (2006.01); C04B 14/42 (2006.01); C04B 24/38 (2006.01); C04B 111/00 (2006.01);
U.S. Cl.
CPC ...
C04B 28/144 (2013.01); B28B 5/027 (2013.01); B28B 11/12 (2013.01); B28B 17/023 (2013.01); C04B 11/007 (2013.01); C04B 14/42 (2013.01); C04B 24/383 (2013.01); C04B 28/141 (2013.01); C04B 28/145 (2013.01); C04B 2111/0062 (2013.01);
Abstract

A method for continuously forming gypsum-based panels of high fixing strength comprises the steps of: •forming a mixture comprising stucco, non-pregelatinized migratory starch, glass fibre, fluidizer and water; •casting the mixture in a continuous band; •maintaining the band under conditions sufficient for the stucco to form an interlocking matrix of set gypsum; •cutting the band to form one or more wet panel precursors; and •drying the wet panel precursor to form one or more gypsum-based panels. •The weight ratio of water to stucco in the mixture is less than 0.7; •the stucco is present in the mixture in an amount of over 60 wt % relative to the total solids content of the mixture; •the starch is present in the mixture in an amount of over 3 wt % relative to the stucco; •the glass fibre is present in the mixture in an amount of over 1 wt % relative to the stucco; •the fluidizer is present in the mixture in an amount of at least 0.1 wt % relative to the stucco; and the density of the gypsum-based panel is greater than 700 kg/m.


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