The patent badge is an abbreviated version of the USPTO patent document. The patent badge does contain a link to the full patent document.

The patent badge is an abbreviated version of the USPTO patent document. The patent badge covers the following: Patent number, Date patent was issued, Date patent was filed, Title of the patent, Applicant, Inventor, Assignee, Attorney firm, Primary examiner, Assistant examiner, CPCs, and Abstract. The patent badge does contain a link to the full patent document (in Adobe Acrobat format, aka pdf). To download or print any patent click here.

Date of Patent:
Jan. 11, 2022

Filed:

Oct. 29, 2019
Applicant:

Saudi Arabian Oil Company, Dhahran, SA;

Inventors:

Hassan Almousa, Dhahran, SA;

Ihsan Taie, Dhahran, SA;

Mohamed Bouhrara, El Jadida, MA;

Assignee:
Attorney:
Primary Examiner:
Assistant Examiner:
Int. Cl.
CPC ...
B29C 64/209 (2017.01); B33Y 30/00 (2015.01); B29K 101/12 (2006.01); B33Y 50/02 (2015.01); B33Y 70/00 (2020.01); B29C 64/393 (2017.01); B29C 64/241 (2017.01); B29K 105/08 (2006.01);
U.S. Cl.
CPC ...
B29C 64/209 (2017.08); B29C 64/241 (2017.08); B29C 64/393 (2017.08); B33Y 30/00 (2014.12); B33Y 50/02 (2014.12); B33Y 70/00 (2014.12); B29K 2101/12 (2013.01); B29K 2105/08 (2013.01);
Abstract

A system is disclosed for three-dimensional (3D) printing of multi-directional woven components with hierarchical z-axis reinforcements using pre-impregnated FRP materials. The exemplary 3D printing system includes a primary extrusion nozzle system and a secondary extrusion needle system supported by a multi-axis truss. The primary extrusion nozzle system is comprised of at least two sub-extruders and rotation mechanisms for controllably rotating the extrusion nozzle and rotating the two-sub extruders. The extrusion nozzle assembly and the two sub-extruders can be controllably and independently rotated to extrude a braided yarn with a precise fiber-spacing. Additionally, a separate extrusion needle is provided for vertical interpenetration of the needle into the braided workpiece such that material can be extruded at precise depth through side-facing needle openings thereby providing z-axis reinforcement to the workpiece.


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